Numerical study of heat transfer in film cooled thrust chambers

Film cooling as a thermal protection for the walls of liquid rocket engines is studied numerically for hydrogen and methane thrust chamber tests. The aim is to verify the capability of the Reynolds Average Navier-Stokes model to capture the basic characteristics of film-cooled thrust chambers, considering a simplified approach, named pseudo-injector approach, which does not model propellant injection and combustion. This assumption allows a great saving in computational time, in particular when considering 3D simulations. The present study takes its origin from the European Community In-Space Propulsion 1 (ISP-1) program where, among various projects, an experimental campaign has been designed to study the film cooling technique in an oxygen/methane thrust chamber and to provide a database for computational fluid dynamics validation. The results show that the present approach gives good results in terms of heat flux characterization, in particular when dealing with test cases of high chamber pressure. © 2012 by B. Betti, E. Martelli, F. Nasuti, M. Onofri.