Scaling procedure for on-ground testing of a robust attitude and vibration control architecture for a large flexible satellite

The agility of satellites equipped with large and flexible structures, such as solar panels or antennas, poses a significant challenge due to the influence of elastic dynamics on attitude motion. This results in reduced pointing accuracy and dimensional stability of the payload. To address this issue, an Active Collocated Attitude Control (ACAC) system has been developed, utilizing actuators for both the elastic dynamics (distributed piezoelectric devices) and attitude control (ON-OFF thrusters). In the initial phase of the project, the algorithm underwent extensive verification using a high-fidelity numerical model of a spacecraft with two very-low frequency flexible solar panels and a payload consisting of two long booms and a transversal antenna's reflector. The paper focuses on the second phase of the project, which revolves around the experimental verification of the control architecture concept. To achieve this, a scaling procedure employing the dynamic analogy approach was implemented to determine the design parameters of a free-floating platform equipped with elastic appendages. This ensured that the resulting elastic multibody system displayed similar dynamic behavior to the full-scale satellite. Based on the scaling parameters, a test rig was manufactured, and actuators and sensors were optimally positioned. The performance of the ACAC system was then compared to that of traditional benchmark controllers. The results show that the ACAC system demonstrates superior capabilities in performing fast slew maneuvers without developing unstable interactions with the elastic dynamics.