Valorization of MSWI bottom ash as a function of particle size distribution, using steam washing

Treatments to reduce the leaching of contaminants (chloride, sulfate, heavy metals) into the environment from bottom ash (BA) are investigated, as a function of the ash’s particle size (s). The aim is to make BA suitable for reuse as secondary raw material, in accordance with the legal requirements. Such treatments must be economically feasible and, possibly, have to use by-products of the plant (in this case, steam in excess from the turbine). For the sake of completeness and comparison, carbonation is performed on those BA particle size classes that are not positively responsive to steam washing. BA is partitioned into four different particle size classes (s ≥ 4.75, 4.75 > s ≥ 2, 2 > s ≥ 1 and s < 1 mm, corresponding to 36, 24, 13 and 27 wt%, respectively). In the case of s ≥ 2 mm (60 wt%), steam washing is effective in reducing to under the legal limits the leaching of chlorides, sulfate and heavy metals (Zn, Cu, Cd, Pb). It has been observed that steam washing causes both removal and dissolution of thin dust adherent to the BA’s surface. BA with 2 > s ≥ 1 (~13 wt% of total BA) requires a combination of steam washing and carbonation to achieve a leaching below the legal limits. The finest BA fraction, s < 1 mm (~27 wt% of total BA), is treated by carbonation, which reduces heavy metals leaching by 85%, but it fails to sufficiently curb chlorides and sulfates.