Numerical and machine-aided experimental models for simulating the 3D compliance of a toothbrush

One of the most discussed topics in toothbrush design is identifying the contact force exerted by the bristles on the teeth. Each bristle must generate a contact force to ensure tooth cleaning without damaging it. Numerical simulation is a very powerful tool for understanding the influence of design parameters (bristle shape and materials). This paper proposes a flexible multibody model to efficiently simulate the 3D compliance of a toothbrush. Each bristle is modeled using a discrete, flexible approach. The contact between the bristles and the target surface is established using the penalty contact method. An experimental test bench with a Universal Robot and a flat, transparent surface is set up. Validation is provided by comparing the reaction forces of the toothbrush with the reaction forces acquired by the load cells mounted on the end effector of the Robot. The results demonstrate the accuracy of estimating normal and tangential forces in various operating situations. The discrete flexible multibody technique has also demonstrated its viability in evaluating the displacement of the bristles when the toothbrush’s base body is put through a specified motion, even when it is exposed to a sudden change in direction. As a result, the model can be effectively utilized to assess how well various brush classes remove dental plaque. Therefore, the suggested model could provide guidance for holistic modeling and advancements in toothbrush design to boost their effectiveness for thorough cleaning.