Effect of basalt fibres on thermal and mechanical properties of recycled multi-material packaging

The low-density polyethylene (LDPE)/aluminium mix obtained after the recovery of cellulose from multilayer aseptic packaging used in the food and beverage industry is generally destined for energy recovery. In this work we propose it as a matrix for value-added composite materials. A commercially available material (EcoAllene) obtained from multilayer packaging recycling was reinforced with short natural basalt fibres up to 30 wt.% by twin screw extrusion, aiming at improving the mechanical profile of such material and widening its applications. Thermal characterizations by thermogravimetric analysis and differential scanning calorimetry showed that the material is indeed a complex mixture of LDPE, HDPE, PP, and aluminium. Basalt fibres did not modify the melting and crystallization profile as well as the global degradation behaviour. Composites were then subjected to tensile, bending, Charpy impact tests and the fracture surfaces were investigated by scanning electron microscopy. Results highlighted a beneficial effect of basalt fibres to stiffness and strength in both loading conditions, with improvements by 107% and 162% for tensile and bending strength, respectively, which were linked also to a 45% enhancement of impact strength. This increased mechanical performance is promising for their use in automotive interiors and outdoor decking applications.