Inherent safety analysis and sustainability evaluation of chitosan production from shrimp exoskeleton in Colombia

Waste valorization strategies are key to achieve more sustainable production within the shrimp industry. The crustacean exoskeletons can be potentially used to obtain value-added products such as chitosan. A comprehensive analysis including both safety and sustainability aspects of chitosan production from shrimp shells is presented in this study. The inherent safety analysis and sustainability evaluation was performed using the Inherent Safety Index (ISI) methodology and the Sustainable Weighted Return on Investment Metric (SWROIM), respectively. The process was designed for a processing capacity of 57,000 t/year. The return on investment (%ROI), potential environmental impact (PEI output), exergy efficiency, and the total inherent safety index (ITI) were used as indicators to evaluate process sustainability. The total inherent safety index was estimated at 25 indicating that the process is inherently unsafe. The main process risks were given by handling of flammable substances, reactivity, and inventory subindices. The overall sustainability evaluation showed a SWROIM of 36.33% indicating that the case study showed higher weighted performance compared to the return on investment metric of 18.08%.