Prediction and measurement of multi-metal electrodeposition rates and efficiencies in aqueous acidic chloride media

A novel process is being developed for metal recovery from waste electrical and electronic equipment (WEEE) and involving a leach reactor coupled to an electrochemical reactor. Metals such as Ag, Au, Cu, Ph, Pd, Sn, etc. are dissolved from shredded WEEE in an acidic aqueous chloride electrolyte by oxidizing them with aqueous dissolved chlorine species. In the electrochemical reactor: (i) chlorine is generated at the anode for use as the oxidant in the leach reactor, and, simultaneously, (ii) at the cathode, the dissolved metals are electrodeposited from the leach solution. The Butler-Volmer equation was used to provide predictions of the electrode potential dependences of partial current densities, and hence total current densities, current efficiencies and alloy compositions, for acidic aqueous chloride electrolytes containing Ag(I), Au(III), Cu(II), Fe(II), Pb(II), Pd(IV) and Sn(IV) species, together with dissolved chlorine. With judicious choice of kinetic parameters, the predicted total current density-electrode potential behaviour of such solutions was in good agreement with experimental data for a rotating Pt disc electrode. Reduction of dissolved chlorine at a Pt rotating disc electrode exhibited mass transport controlled behaviour, in agreement with Levich's equation over the potential range 0.3-0.9 V (SHE). This could form the basis of a linear sensor, possibly using a microelectrode for measurement and control of the dissolved chlorine concentration in the efflux of leach reactors and inlet to cathodes of the electrowinning reactors, in the envisaged process. (c) 2005 Elsevier Ltd. All rights reserved.